Water treatment / environmental solution

BPC Delivers tailored solutions for:

Industrial wastewater treatment plants (WWTP)

UNIQUE Solutions based on proprietary (PATENTED) bioremediation technology: ACT (Automatic Chemostat Treatment)
Technology proved major savings in CAPEX, OPEX Especially valuable to Industrial Wastewater Treatment (“WWT”) Plants
Several years of Successful operation in a variety of industrial segments: Oil & Gas, Chemical industries, Textile, Food & beverages and more…

Solutions Available also as an add-on to
existing WWTP (UPGRADE)

Our solutions

Turnkey Projects

TURNKEY UPGRADES OR NEW SITE
•Complete System Delivery
•Technology Add-On to plants
•Tailored to each plant needs
•Suitable for any flow rate
•Guaranteed success
•Available as BOO / BOOT

Customer

Processual Services

Processual Services
• Site professional study & Gap analysis
• Laboratory complete simulations for guaranteed OPTIMAL UPGRADE

Sampling & Control System

Sampling & control plant automation
•Add Sampling & Control
•Closed Loop dosing automation

Software Services

WWT Software
• Dedicated BI for WWT
• Predictive alerts
• Professional insights
• A strategic service that can include also O&M services

Project Track Record

ACT Technology

ACT™- Biological process involves

Laboratory selected

Optimal selection of Biomass for each effluent type

Chemostat Reactor – Patented Sequential Bio-reactor

Low Biomass concentration (30% reduction in biological Sludge) Stable & Constant Treatment

Sample & Control System

Complete Plant Automation, lower chemical sludge

ACT Bioreactor

Sampling & Control System

• Provides complete closed loop (no man in the loop) process automation.
• Ensures absolute control of the process, NO UPSETS!
• Delivered as a part of Global Retrofit, and a stand alone unit.

Automation for Chemical & pH dosing Process

1. Automatic SAMPLING +
Analyzing Devices for oil and
Turbidity

2. Online Analyzing instrumentation for
oil, Turbidity, flow & pH

3. PLC control dosing Automation for DAF chemicals & pH Adjustment dosing

ADVANTAGES Modular, Accurate dosing – Saves OPEX & provide sustainable Quality

Significant Savings

Rapid ROI

Case study

Results Analysis & Conclusion From BPC
– Refinery installation running for last 4
months

• Average Oil Escape form TPI without automation –
4.66%
• Average Oil Escape from TPI with Automation – 1.26%
• Difference – 3.4% OR 10,000 m3 OIL/MONTH LOST
& TURNED TO CHEMICAL SLUDGE, CONSUMING
CHEMICALS AND DIFFICULT TO DISPOSE.
• Contributes to SAFETY

There is no reason not to
go for this upgrade!

BPC Lab & Site Studies

BPC’s Unique Lab & Site Study

1. GAP ANALYSIS – professional Report
2. Comparison between a variety of Process Flow
settings (balance between CAPEX & OPEX)
3. Recommended Optimal Settings of treatment
process
4. Technical Proposal for RETROFIT Execution (with
technical details such as PFD, PID, Modifications etc.)
5. Onsite Lab Scale Pilot.
6. Commercial Proposal with Price breakdown +
Execution Timetable

This comprehensive Lab & Site Study is unrivalled in
the value and insight it provides.

IOCL Panipat Refinery Retrofit.

1. Frequent high free and emulsified oil escapes.
2. Frequent high COD/BOD fluctuations causing upsets in the Biological Treatment Section.
3. Effluent quality off-specifications.
4. Effluent rejected by recycling UF and RO and Cooling Tower.

1. TPI, pH & DAF Automation: Precise Oil Separation & Chemical Dosing saving Oil Escapes, Chemical dosing Costs and
lowering chemical sludge generation. Saving OPEX and Stabilizing the system.
2. ACT in Sequential Mode: Guaranteed Constant Performance with fluctuating plant inlet & OPEX Savings.
• Constant performance even with fluctuations in Inlet COD.
• Higher tolerance for upsets in Anaerobic Bioreactor.